solstice Castings
02 Capabilities

Every casting process, one supplier.

Whatever route your part needs — high-pressure for high volumes, gravity or low-pressure for structural aluminium components, or sand and investment casting where steel is the right material — it's sourced, tooled, CNC machined to your drawing specifications and quality-checked through the same Solstice process, with the same UK oversight.

Design & prototyping

No finished drawing yet? We can get you to one.

Not every project starts with a finished CAD file. Our design team can take a sketch, a rough dimension, an existing part, or just a description of what the component needs to do, and turn it into a manufacturable 3D model — designed for casting from the outset, not adapted to it afterwards.

Casting design
Draft angles, wall thickness, parting lines and gating considered from the first sketch, so the part casts cleanly instead of fighting the tool later.
3D modelling
Full 3D CAD models built from a sketch, sample part, or your specification — ready for tooling, quoting, or your own records.
Prototyping
Prototype parts produced before you commit to production tooling, so fit, form and function are proven before the big spend.
Design for manufacture
Existing drawings reviewed and adjusted where a small change would meaningfully cut cost or improve castability.
Starting point
Sketch, sample, spec — or nothing at all
Output
3D CAD model & 2D drawing
Prototypes
Before tooling commitment
Cost
Confirmed at quote stage
Casting processes

Choose the process. We choose the right partner for it.

High Pressure Die Casting

For high-volume aluminium and zinc parts needing tight tolerances, thin walls and a good as-cast surface finish straight out of the tool.

AluminiumZinc
More on high pressure die casting →

Gravity Die Casting Permanent mould

Aluminium parts where mechanical strength and pressure-tightness matter more than cycle time — housings, brackets and structural components.

Aluminium
More on gravity die casting →

Low Pressure Die Casting

Larger, thicker-section aluminium castings that benefit from controlled, low-turbulence filling — lower porosity, more consistent grain structure.

Aluminium
More on low pressure die casting →

Zinc Die Casting Zamak

Fine detail, thin walls and excellent dimensional stability for smaller precision components — ideal where aluminium can't hold the detail.

Zamak 3Zamak 5
More on zinc die casting →

Steel Casting Sand & Investment

For structural and wear-resistant parts where steel's strength is needed over aluminium or zinc. Steel's melting point puts it outside conventional die-casting tooling, so these parts are produced by sand or investment casting instead — sourced, inspected and delivered through the same UK-managed process as the rest of the range.

Carbon SteelStainless Steel
More on steel casting →
High pressure die cast aluminium housing, CNC machined bore and mounting faces
Cast, then machined

HPDC, machined to print

A high pressure die cast aluminium housing, produced through one of our audited partner foundries and shown here after CNC machining. The bore has been machined and threaded, mounting faces finished flat, and ports opened to size — the volume and detail of HPDC, brought to the tolerances your assembly actually needs.

More on high pressure die casting →
Cast, then machined

Gravity die cast, machined

A gravity die cast aluminium housing, produced through one of our audited partner foundries and shown here after CNC machining. The flange faces have been machined flat, the bore and ports finished to size, and mounting holes drilled to print — the strength and pressure-tightness gravity die casting is chosen for, brought to the tolerances your assembly needs.

More on gravity die casting →
Gravity die cast aluminium flanged housing, CNC machined flange faces and bore
CNC machining

Cast is the starting point. Machined to your print is the deliverable.

Every part that needs it is milled, turned or drilled to your finished dimensions as part of the same production run — not farmed out afterwards to a separate machine shop. It's why the parts that reach you are ready to fit, not just ready to cast.

CNC milling
Flat faces, pockets, bores and drilled patterns machined to your drawing's tolerances.
CNC turning
Rotational features, bosses and spigots taken to size on rotationally symmetric parts.
Drilling & tapping
Fastener holes and threads cut to print, not left as cast-in approximations.
Critical faces
Sealing and mating surfaces held to the tighter tolerance those interfaces actually need.
Delivered as
Finished to print, not as-cast
Programmed from
Your 2D/3D drawing
Inspection
Dimensioned before release
Scope
Single feature through to full machining
Finishing & secondary operations

Delivered ready to fit, not just ready to cast.

Beyond machining, most parts still need finishing before they're ready to fit. We coordinate these operations alongside the production run, so what arrives in the UK is finished, not half-done.

Surface finish
Shot blasting, polishing, powder coating and plating (chrome, nickel, zinc).
Assembly
Heat-set inserts, press-fit components and sub-assembly on request.
Testing
Leak/pressure testing for sealed housings and fluid-carrying parts.
Typical part weight
< 50 g – 15 kg
Tooling
New build or existing tool transfer
Order volumes
Prototype through to series production
Drawings accepted
2D/3D CAD, or a physical sample part

Fast quote turnaround

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